American Dryer Corp. ADG-235 Operator's Manual

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AD-230/AD-235
Installation/Operator's Manual
ADC Part No. 112160
For replacement parts, contact the distributor from which the dryer
was purchased or
American Dryer Corporation
88 Currant Road
Fall River MA 02720-4781
Telephone: (508) 678-9000 / Fax: (508) 678-9447
E-mail: techsupport@amdry.com
040194
101398SL/mt
WARNING: For your safety the
information in this manual must be
followed to minimize the risk of fire or
explosion or to prevent property damage,
personal injury or death.
Do not store or use gasoline or other flammable
vapor and liquids in the vicinity of this or any
other appliance.
WHAT DO YOU DO IF YOU SMELL GAS
* Do not try to light any appliance.
* Do not touch any electrical switch; do not use
any phone in your building.
* Clear the room, building or area of all
occupants.
* Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
* If you cannot reach your gas supplier, call the
fire department.
Installation and service must be performed by a
qualified installer, service agency or the gas
supplier.
AVERTISSEMENT: Assurez-vous de bien
suivre les instructions données dans cette
notice pour réduire au minimum le risque
dincendie ou dexplosion ou pour éviter tout
dommage matériel, toute blessure ou la mort.
Ne pas entreposer ni utiliser dessence ni
dautres vapeurs ou liquides inflammables dans
le voisinage de cet appareil ou de tout autre
appareil.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR
DE GAZ:
* Ne pas tenter dallumer dappareil.
* Ne touchez à aucun interrupteur. Ne pas
vous servir des téléphones se trouvant dans
le bâtiment où vous vous trouvez..
* Évacuez la pièce, le bâtiment ou la zone.
* Appelez immédiatement votre fournisseur de
gaz depuis un voisin. Suivez les instructions
du fournisseur.
* Si vous ne pouvez rejoindre le fournisseur
de gaz, appelez le service des incendies.
Linstallation et lentretien doivent être assurés
par un installateur ou un service dentretien
qualifié ou par le fournisseur de gaz.
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Summary of Contents

Page 1 - AD-230/AD-235

AD-230/AD-235Installation/Operator's ManualADC Part No. 112160For replacement parts, contact the distributor from which the dryerwas purchased or

Page 2 - Important

6SECTION IISPECIFICATIONSADG-230NOTE: ADC reserves the right to make changes in specifications at any time, without notice orobligation.

Page 3 - FOR YOUR SAFETY

7ADG-235NOTE: ADC reserves the right to make changes in specifications at any time, without notice orobligation.

Page 4

8NOTE: ADC reserves the right to make changes in specifications at any time, without notice orobligation.$'*DQG$'*0D[LPXP &DS

Page 5 - Table of Contents

9SECTION IIIINSTALLATION PROCEDURESInstallation should be performed by competent technicians in accordance with local and state codes. In theabsence

Page 6 - SECTION IX

10B. LOCATION OF THE DRYERBefore installing the dryer, be sure the location conforms to local codes and ordinances. In the absence of suchcodes or o

Page 7 - SECTION I

11C. DRYER ENCLOSURE REQUIREMENTSBulkheads and partitions should be made of noncombustible materials and must be located a minimum oftwelve (12) inch

Page 8 - B. SAFETY PRECAUTIONS

12IMPORTANT: Make-up air openings SHOULD NOT be located near duct work exhaustoutlets. If make-up air opening(s) are too close to the exhaust outlet,

Page 9

13E. EXHAUST REQUIREMENTSExhaust duct work should be designed and installed by a qualified professional. Improperlysized duct work will create exce

Page 10 - SECTION II

14NOTE: Where the exhaust duct passes through a wall, ceiling, or roof made of combustiblematerials, the opening must be 2-inches larger (all the way

Page 11

152.MULTIPLE DRYER (Common) VENTINGIf it is not feasible to provide separate exhaust ducts for each dryer, ducts from individual dryers may bechannel

Page 12 - $'*DQG$'*

Retain This Manual In A Safe Place For Future ReferenceReplacement parts can be obtained from your distributor or the ADC factory. When ordering repl

Page 13 - SECTION III

16ADG-230 and ADG-235MULTIPLE DRYER VENTINGwith 8" DIAMETER EXHAUST CONNECTIONS AT COMMON DUCTIMPORTANT: DO NOT use screens or caps on the outsid

Page 14 - B. LOCATION OF THE DRYER

17F. ELECTRICAL INFORMATION1. Electrical RequirementsIt is your responsibility to have ALL electrical connections made by a properly licensed and com

Page 15 - D. FRESH AIR SUPPLY

182. GroundingA ground (earth) connection must be provided and installed in accordance with state and local codes. Inthe absence of these codes, gro

Page 16

19Providing local codes permit, power to the dryer can be made by use of a flexible U.L. listed power cord/pigtail(wire size must conform to the ratin

Page 17 - E. EXHAUST REQUIREMENTS

20$'*$1'$'*(/(&75, &6(59,&(63(&,),&$7,216SHUGU\ HU,03257$17 9$&DQG 9$&$5(

Page 18

21G. GAS INFORMATIONIt is your responsibility to have ALL plumbing connections made by a qualified professional to assure that the gasplumbing insta

Page 19

22The input ratings shown on the dryer data label are for elevations up to 2,000 feet, unless elevationrequirements of over 2,000 feet were specified

Page 20 - ADG-230 and ADG-235

23The size of the main gas supply line (header) will vary depending on the distance this line travels fromthe gas meter (or in the case of L.P. [liqui

Page 21 - F. ELECTRICAL INFORMATION

24WARNING: Test ALL connections for leaks by brushing on a soapy water solution (liquiddetergent works well). NEVER TEST FOR LEAKS WITH A FLAME!!!It

Page 22

252) Insert the proper number of coins into coin acceptor. Once the correct amount needed to start thedryer has been inserted, the L.E.D. display(s)

Page 23

IMPORTANTYOU MUST DISCONNECT and LOCKOUT THE ELECTRIC SUPPLY and THE GASSUPPLY BEFORE ANY COVERS or GUARDS ARE REMOVED FROM THEMACHINE TO ALLOW ACCESS

Page 24 - $'*

26NOTE: Water column pressure requirements (measured at the pressure tap of the gas valve body):Natural Gas ... 3.5 Inches Water ColumnL.P.

Page 25 - G. GAS INFORMATION

27J. SHUT DOWN INSTRUCTIONSIn the case where the dryer is to be shut down (taken out of service) for a period of time, the following MUSTBE performed

Page 26

28SECTION IVOPERATING INSTRUCTIONSA. STARTING THE DRYERThe dryer is available for use when the appropriate microprocessor (computer) L.E.D. display r

Page 27

292) Selection (setting) changes can be made at any time during the drying cycle by opening and closingthe main door and then making a new selection.3

Page 28 - I. PREOPERATIONAL TESTS

30SECTION VSERVICE/PARTS INFORMATIONA. SERVICE1. Only properly licensed or trained technicians should service the dryer. If service is required, con

Page 29

31SECTION VIWARRANTY INFORMATIONA. RETURNING WARRANTY CARD(S)1. Before any dryer leaves the ADC factory test area, a warranty card (ADC Part No. 1122

Page 30

32a. The R.M.A. issued by the factory, as well as any other correspondence pertaining to the returned part(s),must be included inside the package with

Page 31 - J. SHUT DOWN INSTRUCTIONS

33SECTION VIIROUTINE MAINTENANCEA. CLEANINGA program and/or schedule should be established for periodic inspection, cleaning, and removal of lint fro

Page 32 - SECTION IV

3490 DAYSRemove lint from the motor air vents and surrounding area.IMPORTANT: Lint accumulation will restrict the airflow over the motor(s), causing o

Page 33

35B. ADJUSTMENTS7 DAYS AFTER INSTALLATION and EVERY 6 MONTHS THEREAFTERInspect bolts, nuts, screws (bearing set screws), non-permanent gas connections

Page 34 - SECTION V

WARNINGThe dryer must never be operated with any of the back guards, outer tops, or servicepanels removed. PERSONAL INJURY or FIRE COULD RESULT.IMPOR

Page 35 - SECTION VI

36SECTION VIIITROUBLESHOOTINGIMPORTANT: YOU MUST DISCONNECT and LOCKOUT THE ELECTRIC SUPPLYand THE GAS SUPPLY BEFORE ANY COVERS or GUARDS AREREMOVED F

Page 36

372. Microprocessor controller (computer) indicator is off (and the L.E.D. display does not read "door") ...a. Failed microprocessor control

Page 37 - SECTION VII

38G. Microprocessor controller (computer) L.E.D. display reads "Hot" ...The "Hot" display condition indicates a possible overheati

Page 38

39J. Microprocessor controller (computer) locks up and the L.E.D. display reads erroneous message(s)or only partial segments...1. Transient power volt

Page 39 - C. LUBRICATION

402. Fault in burner hi-limit circuit or thermostat.3. Fault in basket (tumbler) hi-limit circuit or thermostat.4. Failed Direct Spark Ignition (DSI)

Page 40 - SECTION VIII

416. Extractors (washers) not performing properly.7. Sail switch is fluttering ... restriction in exhaust.8. Failed microprocessor temperature sensor

Page 41

42SECTION IXPROCEDURE FOR FUNCTIONAL CHECK OFREPLACEMENT COMPONENTS1. Microprocessor (computer) Boarda. Upon completing installation of the replaceme

Page 42

432. Direct Spark Ignition (DSI) Systema. Upon completing installation of the replacementDirect Spark Ignition (DSI) module, reestablishpower to the d

Page 43

ADC 112160 1 - 04/01/94-100 2 * 01/25/95-100 3 - 03/15/95-100 4 * 09/01/95-1005 - 01/01/96-100 6 * 06/13/96-100

Page 44

Table of ContentsSECTION IIMPORTANT INFORMATION ... 3A. RECEIVING and HAN

Page 45

SECTION VIIITROUBLESHOOTING ... 36SEC

Page 46 - SECTION IX

3SECTION IIMPORTANT INFORMATIONA. RECEIVING and HANDLINGThe dryer is shipped in a protective stretch wrap cover with protective cardboard corners an

Page 47

4B. SAFETY PRECAUTIONSWARNING: For your safety, the information in this manual must be followed to minimize therisk of fire or explosion or to preven

Page 48

5WARNING: DO NOT use heat for drying articles that contain plastic, foam, sponge rubber, orsimilarly textured rubber-like materials. Drying in a hea

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